Mercury Capsule Construction at the NASA Lewis Research Center

A NASA mechanic secures the afterbody to a Mercury capsule in the hangar at the Lewis Research Center. The capsule was one of two built at Lewis for the “Big Joe” launches scheduled for September 1959. The initial phase of Project Mercury consisted of a series of unmanned launches using the Air Force’s Redstone and Atlas boosters and the Langley-designed Little Joe boosters. The first Atlas launch, referred to as “Big Joe”, was a single attempt early in Project Mercury to use a full-scale Atlas booster to simulate the reentry of a mock-up Mercury capsule without actually placing it in orbit.

The overall design of Big Joe had been completed by December 1958, and soon thereafter project manager Aleck Bond assigned NASA Lewis the task of designing the electronic instrumentation and automatic stabilization system. Lewis also constructed the capsule’s lower section, which contained a pressurized area with the electronics and two nitrogen tanks for the retrorockets. Lewis technicians were responsible for assembling the entire capsule: the General Electric heatshield, NASA Langley afterbody and recovery canister, and Lewis electronics and control systems.

On June 9, 1959, the capsule was loaded on an air force transport aircraft and flown to Cape Canaveral. A team of 45 test operations personnel from Lewis followed the capsule to Florida and spent the ensuing months preparing it for launch. The launch took place in the early morning hours of September 9, 1959.