Dhabla Weaving

Handmade luxury textiles from Bhuj, Gujarat

Dastkari Haat Samiti

Dastkari Haat Samiti

Dhabla Weaving: Wool from animals reared by local herders is used for making yarn (2017)Dastkari Haat Samiti

Making of the sustainable yarn

One of the living treasures of India is the continuing existence of a large variety of hand skills that survive because of the special quality of their products. Their raw materials are environmentally sustainable, their textures inimitable. The vivid or monochromatic elegance of herbal and mineral colours of their palette and the sophistication of the designs which represent their communities make each craft, textile or piece of art stand out amidst the monoculture of standardisation.

Dhabla Weaving: Hand spinning yarn from raw wool (2017)Dastkari Haat Samiti

The traditional raw material used by the Vankars in their weaving is wool from the local pastoralists.

The shorn wool fibres are separated by hand.

Dhabla Weaving: Hand spinning yarn from raw wool (2017)Dastkari Haat Samiti

Once separated, the fibres are spun on the Charkha to produce yarn.

Dhabla Weaving: Hand spinning yarn from raw wool (2017)Dastkari Haat Samiti

Master weaver Shamji Vamkar has revived local hand spun woolen yarn for some of his production.

Dhabla Weaving: Cones of yarn to be used in weaving (2017)Dastkari Haat Samiti

While hand-spun yarn is still used for some production, mill spun yarn have mostly taken its place.

Dhabla Weaving: Care has to be taken to ensure that the dye penetrates the yarn uniformly (2017)Dastkari Haat Samiti

Revival of Indigo dyeing

The production of a handwoven piece from Bhujodi involves spinning, dyeing, warping, designing and weaving. Each of these processes has specific tools that are simple and age-old. There is a renewed interest in natural colours in recent years, which has encouraged the revival of yarn dyeing with indigo, lac, and other natural materials.

Dhabla Weaving: Hanks of indigo dyed yarn strung out to dry and oxidise at Shamji Vankar's facility (2017)Dastkari Haat Samiti

When they do their own dyeing, the weavers use yarn in the forms of hanks, which are hand dyed in small lots.

Dhabla Weaving: The indigo vat (2017)Dastkari Haat Samiti

There is a renewed interest in natural colours, which has encouraged the revival of yarn dyeing with indigo, lac, and other natural materials.

Dhabla Weaving: Shamji Vankar at work at his indigo vat (2017)Dastkari Haat Samiti

Shamji Vankar takes utmost care to ensure that the dye penetrates the yarn uniformly.

Dhabla Weaving: Yarn dyeing in the indigo vat (2017)Dastkari Haat Samiti

Shamji revived indigo dyeing for yarn used in weaving only in recent years.

Dhabla Weaving: Preparing the warp (2017)Dastkari Haat Samiti

Preparing the yarn

There are several stages before the warp reaches the loom.

Dhabla Weaving: Sizing the warp (2017)Dastkari Haat Samiti

The first stage is preparing the required length of yarn.

Dhabla Weaving Dhabla WeavingDastkari Haat Samiti

Next comes sizing and combing the fibres.

Dhabla Weaving: The brush used during the sizing process (2017)Dastkari Haat Samiti

The brush used during sizing aligns the yarn without causing any breakage.

Dhabla Weaving: Broken ends are carefully attended to (2017)Dastkari Haat Samiti

The yarn is then put on the warp on the loom with the required reed, ensuring the correct tension.

Dhabla Weaving: The warp being set on the loom (2017)Dastkari Haat Samiti

While most weavers are home based, some work in small production centres.

Dhabla Weaving: The tension of the warp on the loom is maintained using a contraption of rods, while the remaining length of warp is wrapped in bundles and opened out as the weaving progresses (2017)Dastkari Haat Samiti

The various preparatory functions are often a collaborative effort involving others in the family or community.

Dhabla Weaving: Filled bobbins sit by the weaver's side, ready for use in the weft (2017)Dastkari Haat Samiti

Yarn for the weft is filled in bobbins using a hand operated Charkha.

Dhabla Weaving: Making a design using supplementary weft threads (2017)Dastkari Haat Samiti

Weaving the yarn

A basic four-shaft pit loom is used for weaving. Weaving is done on the pit loom – so called because the weaver’s seat is made at ground level, his feet in a depression below the level of the loom.

Dhabla Weaving: The weaver at his loom (2017)Dastkari Haat Samiti

The distinctive element of Dhabla weaving is the extra-weft ornamentation.

Dhabla Weaving: Making a design using supplementary weft threads (2017)Dastkari Haat Samiti

Weaving is done on the pit loom – so called because the weaver’s seat is made at ground level, his feet in a depression below the level of the loom.

Dhabla Weaving: Making a design using supplementary weft threads (2017)Dastkari Haat Samiti

Each motif is inserted by hand using supplementary weft thread that is wrapped around the yarn running in the warp.

Dhabla Weaving (2017)Dastkari Haat Samiti

The more fine and complex the design, the more demanding the process.

Dhabla Weaving: The weaver's design sampler (2017) by Shamji VankarDastkari Haat Samiti

Skilled weavers often challenge themselves to make intricate and fine motifs.

Dhabla Weaving: The weaver's design sampler (2017) by Shamji VankarDastkari Haat Samiti

The patterns are worked out on the loom, with the weavers calculating the number of picks and ends for individual motifs as they work out the design in process.

Dhabla Weaving: The weaver's design sampler (2017) by Shamji VankarDastkari Haat Samiti

For master weaver Shyamji Vishramji Vankar, this is the closest to a weaving plan or pattern reference he uses.

No other notes or calculations are worked out in the designing of complex masterpieces.

Dhabla Weaving: The finishing process (2017)Dastkari Haat Samiti

Catering to the urban market

The Vankars of Kutch now primarily weave for an urban market. This approach is common to the weaving process as a whole. Production orders are explained to weavers without the need for order sheets and written instructions. There is hardly a piece of metal to be seen except for a bucket, a pair of scissors or a handful of nails in a wooden loom. Weavers depend on local water, the brilliant sunshine, and the nimbleness of their hands to pursue their dreams.

Dhabla Weaving: Shamji explaining a production order (2017)Dastkari Haat Samiti

This approach is common to the weaving process as a whole. Production orders are explained to weavers without the need for order sheets and written instructions.

With designs based on a common foundation of traditional patterns and products, the weavers understand each other without the use of spec sheets and drafting plans.

Dhabla Weaving: The finishing process (2017)Dastkari Haat Samiti

They understand the corresponding finishing requirements to satisfy their urban customer, and have incorporated them into their production processes.

Dhabla Weaving: Some of the woven products get a touch of hand embroidery from local Rabari women artisans (2017)Dastkari Haat Samiti

In fact they have been able to harness fine local hand skills to add touches like hand embroidery.

Dhabla Weaving: Fine edging with hand made tassels (2017)Dastkari Haat Samiti

Combining local skills like hand embroidery and tasselling make their products stand apart in a category of their own.

Dhabla Weaving Dhabla WeavingDastkari Haat Samiti

None of the processes involved in the Vankars’ weaving of a blanket, shawl, stole, scarf or wall hanging requires the assistance of a power-operated machine.

Dhabla Weaving: The weaver at his loom (2017)Dastkari Haat Samiti

Machines have not taken over the weavers’ lives, except for the smart phone and computer, which keep them in contact with each other and with their clients in far off lands.

Dhabla Weaving: Detail (1974)Dastkari Haat Samiti

Read more about Dhabla Weaving here:

- Heritage textiles
- Weaving Communities of Kutch

The Craftsmen
Credits: Story

Text: Aloka Hiremath and Jaya Jaitly
Photography: Suleiman Merchant
Artisans: Shamji Vankar and associates in the community
Ground Facilitator: Aloka Hiremath
Documentary Video: Suleiman Merchant
Curation: Ruchira Verma

Credits: All media
The story featured may in some cases have been created by an independent third party and may not always represent the views of the institutions, listed below, who have supplied the content.
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