Working on Meghalaya’s Wonder Grass

The Process of Extracting Ramie Fibre and Converting It Into Yarn For Weaving

Dastkari Haat Samiti

Dastkari Haat Samiti

Ramie Textiles: Ramie farms in Selsella (2019-06-21)Dastkari Haat Samiti

Growing The Ramie Crop

There are currently a total number of 589 growers of the Ramie crop in Garo, farming over an area of 478.10 hectares. The crop itself can be grown under the shade of other trees like betel and jackfruit and ensures maximum utility of the land for the farmer. The crop can be harvested six times a year with irrigation and four times without. The crop is semi-perennial, organic, eco-friendly, and if maintained well, can give a yield for up to fifteen years.

Ramie Textiles: Ramie farms in Selsella (2019-06-21)Dastkari Haat Samiti

A ramie crop field in Bolsalgre, Selsella, West Garo Hills, shows how multi-cropping is possible in this region when Ramie is grown.

Ramie Textiles: Ramie farms in Selsella (2019-06-21)Dastkari Haat Samiti

The Ramie crop is grown under the shade of other trees like betel and jackfruit, together in the same farm.

The surrounding farmers also grow millet, melon, vegetables, tapioca and rice. The produce in the entire region is completely organically grown.

Ramie Textiles: Boehemeria Nivea (2019-06-21)Dastkari Haat Samiti

The Boehmeria nivea crop, Common name - Ramie, is also known by its local name Kilbra in the Garo dialect.

The crop can be harvested six times a year with irrigation and four times without. The main monsoon covers the Garo Hills from June to August, but it continues to rain until October.

Ramie Textiles: Harvesting the Ramie crop (2019-06-21) by Gami Ch. MarakDastkari Haat Samiti

Harvesting the Crop

The farmers were brought together to initiate a structured and planned output of the crop and units set up in the sections of Garo Hills for fibre extraction through the initiatives of the District Horticulture Office and the Basin Development Agency. The farmers harvest and bring the crop to the extraction unit and are paid for the crop by the kilo. The farmers harvest the crop and separate the leaves from the stalk at the farm, before sending the stalk to the fibre extraction unit. The leaves are kept for food consumption.

Ramie Textiles: Harvesting the Ramie crop (2019-06-22)Dastkari Haat Samiti

A farmer collects the crop in a field in Malchapara, Betasing, South-west Garo Hills.

Ramie Textiles: Harvesting the Ramie crop (2019-06-21) by Gami Ch. MarakDastkari Haat Samiti

Gami Ch Marak cuts the crop in Selsella, West Garo HIlls at a field she works on along with her husband Ranjeng S Sangma and son Pilseng Ch Marak. The son takes on the mother’s name as the society here is matrilineal.

Ramie Textiles: Separating leaves from the stalk (2019-06-21) by Ranjeng S. SangmaDastkari Haat Samiti

The crop is harvested and the leaves are separated from the stalk at the farm, before the stalks are sent to the fibre extraction unit.

Ramie Textiles: Separating leaves from the stalk (2019-06-21) by Gami Ch. MarakDastkari Haat Samiti

While the stalk of the Ramie crop goes on to the machine unit to be converted into fiber, the leaves are sold separately for consumption to make curries or pakoras, a flour-dipped and fried savoury snack.

Ramie Textiles: Fiber extracted from the decorticating machine (2019-06-21) by Ranjeng S SangmaDastkari Haat Samiti

Extracting the Fibre

The extraction of fibres is a process that is set up adjacent to the farms itself, decortication machines bought from China aiding the process. The fibre is further processed into a usable yarn through processes like degumming and silvering and woven into fabric at Handloom and Power loom factories in cities like Guwahati and Mumbai.

Ramie Textiles : Decorticating Process to extract fiber (2019-06-22) by Sampan S SangmaDastkari Haat Samiti

The harvested stalk of the Ramie crop is passed through the decorticating machine to extract the first fibre.

Only a handful of the crop can be passed through at a time for the fibre to come out well.

Ramie Textiles: Decorticating Machine (2019-06-22) by Lulas Ch. MarakDastkari Haat Samiti

The machine here is bought from China, which has a large production of fibre from the crop.

Seen here is Susannah K Sangma, Joint Director of Agriculture, discussing the nuances of passing the crop through the machine with operator Lulas Ch Marak.

Ramie Textiles : Decorticating Process to extract fiber (2019-06-22) by Sampan S SangmaDastkari Haat Samiti

Ramie Textiles: Fiber extracted from the decorticating machine (2019-06-21) by Ranjeng S SangmaDastkari Haat Samiti

The first fibre procured by passing the Ramie crop through the decorticating machine.

Ramie Textiles: Wastage from the decortication process (2019-06-21) by Ranjeng S Sangma, Walison MarakDastkari Haat Samiti

The wastage from the decorticating process is used for composting and fodder as it has a 16% protein content and helps give better milk.

It is also used for human consumption and medicinal purposes.

Ramie Textiles: Collection of extracted fiber (2019-06-21) by Atritson SangmaDastkari Haat Samiti

The extracted fibre from the decorticating machine is collected into a bamboo basket and taken to the washing area for washing with water.

Ramie Textiles: Collection of extracted fiber (2019-06-21) by Atritson SangmaDastkari Haat Samiti

A farmer collects the extracted fibre from the decorticating machine into a bamboo basket and takes it to the washing area.

Ramie Textiles: Washing the Ramie fiber (2019-06-22) by Silman A Sangma, Sampan S SangmaDastkari Haat Samiti

The extracted Ramie crop is washed in water in an area designated for the activity and collected in bamboo baskets to be taken to the drying area.

Ramie Textiles: Untangling the washed fiber (2019-06-21) by Atritson SangmaDastkari Haat Samiti

The fibre is thoroughly washed in water and laid out to dry in the sun.

The fibres that are tangled during the washing process need to be separated before being laid out, or else they would not dry properly.

A check is kept on the fibre to avoid further untangling after laying it out and any kinks found are sorted.

Ramie Textiles: Ramie fibre and woven textile (2018-02-22)Dastkari Haat Samiti

Turning Fibre Into Yarn

The fibre is further processed into a usable yarn through processes like degumming and silvering and woven into fabric at Handloom and Power loom factories in cities like Guwahati and Mumbai. The fibre goes through a few processes before it is ready for weaving. It is soaked for 48 hours in soda ash and then goes through a degumming process with soda ash and soap for 5 hours at 100°C. It is then washed with water and hydrogen peroxide which gives it a whitish colour. A further wash happens with a softener and anti static solution and sun dried. The fibres finally undergo a silvering process to procure long (60-100 count nm) and short fibres (20-30 count nm coarse fibbers) which are then ready for being woven into fabric.

Ramie Textiles: Dried Ramie fiber (2019-06-21)Dastkari Haat Samiti

The dried Ramie fibre is sent as raw material to the fabric weaving factory for further processing before it is ready to be woven.

Ramie Textiles: Processing to make useable yarn from the fiber for weaving (2019-06-20)Dastkari Haat Samiti

Ramie fibre which comes from the decorticating unit to the fabric making factory is soaked in soda ash for 48 hours before degumming with soda ash and soap for 5 hours at 100°C.

It is then mixed in water and hydrogen peroxide, which gives it a whitish colour.

Ramie Textiles: Processing to make useable yarn from the fiber for weaving (2019-06-20)Dastkari Haat Samiti

The fibres are passed through the dressing and spreader machines to procure long (60-100 count nm) and short fibres (20-30 count nm coarse fibre) which are then ready for weaving into fabric.

Ramie Textiles: Slivering (2019-06-20)Dastkari Haat Samiti

This process is known as silvering. Ribbon laps are continuously fed through the machine to produce continuous yarn.

Ramie Textiles: Processing to make useable yarn from the fiber for weaving (2019-06-20)Dastkari Haat Samiti

The final fibre is ready to go the loom for the weaving process. Garments made from Ramie fibre have anti-bacterial, anti-fungal properties.

Ramie Textiles: Ramie fibre and woven textile (2018-02-22)Dastkari Haat Samiti

Ramie is particularly suited to be converted into textile as it is a naturally sterile fibre and a sister fibre of linen and flax.

The journey of raw Ramie fibre to fabric, ready to be turned into a fine fashion garments, can be seen here.

Ramie Textiles: Water hyacinth fiber loom (2019-06-22) by Lusthi SangmaDastkari Haat Samiti

Credits: Story

Text: Jaya Jaitly, Jui Tawade
Photography: Chirodeep Chaudhuri
Artisans: various farmers working on crop to fiber
Fabric Plus for textiles
Ground Facilitation: Bryan Marak, Jui Tawade
Documentary Video: Chirodeep Chaudhuri
Curation: Ruchira Verma

Credits: All media
The story featured may in some cases have been created by an independent third party and may not always represent the views of the institutions, listed below, who have supplied the content.
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