Dastkari Haat Samiti
Dastkari Haat Samiti
Made from locally available clay, terracotta is possibly one of the earliest and the most basic of the crafts. Barapali village, in Bargarh district of Odisha, is known for its unique terracotta roof tiles, which are decorated with animal figures. Terracotta is found in various centres in Sambalpur, which lies north-western part of Odisha. The 'kumbhar' or potter community is locally called as 'Rana'.
Terracotta: Process (2017)Dastkari Haat Samiti
Craftspeople find space in or around their homes to store the raw material till they begin work.
Terracotta: Process (2017)Dastkari Haat Samiti
The clay has to be soaked in water for two to three days and then mixed well before it can be used.
Terracotta: Process (2017)Dastkari Haat Samiti
Once the clay is ready, the potters work it on the wheel to achieve the desired form.
Terracotta: Process (2017)Dastkari Haat Samiti
The craftsman’s workshop occupies his dwelling areas and many stages of the work is carried out in different areas of his home.
Terracotta: Process (2017)Dastkari Haat Samiti
Earlier, moulds were also used to make tiles, but these have now been replaced by the wheel.
Terracotta: Process (2017)Dastkari Haat Samiti
Apart from making terracotta tiles, the potters make a variety of household objects, many of which are used in their own homes.
Terracotta: Process (2017)Dastkari Haat Samiti
This lends a charming sense of integrated living, where natural materials, the artisans' skills and the utility objects in their everyday life are a part of an organic whole.
Terracotta: Process (2017)Dastkari Haat Samiti
The semi-prepared clay vessel is ready for drying.
Terracotta: Process (2017)Dastkari Haat Samiti
Once removed from the wheel, the clay forms are kept in the sun to partially dry and tighten.
Shaping and designing clay forms
Once the clay form is partially dry and tightened, the craftsmen evenly shape them using a wooden beater and a stone base. Decorative animal figures, made by hand, are attached to some roof tiles at this stage.
Terracotta: Process (2017)Dastkari Haat Samiti
A potter demonstrates how he evenly shapes the clay object by using a wooden beater and a stone base.
Terracotta: Tools (2017)Dastkari Haat Samiti
The wooden beater and stone base help the potter achieve an even shape.
Terracotta: Process (2017)Dastkari Haat Samiti
Semi-finished products have designs made on them, and details are added while the clay is still wet.
Terracotta: Tools (2017)Dastkari Haat Samiti
The craftsmen use various tools to design and add finishing touches to the terracotta products.
Drying
Once the terracotta forms have been shaped and decorated, they are left to dry. This is done in two parts. First the forms are kept in the shade for a little over a week, and then dried in direct sunlight. This is done to ensure the pieces dry gradually.
Terracotta: Process (2017)Dastkari Haat Samiti
To ensure gradual drying, the prepared articles are left in the shade for eight days, after which they are left in the sun to dry further.
Terracotta: Process (2017)Dastkari Haat Samiti
Pots of different shapes and sizes kept to sun and dry before baking is a regular sight in Barapali.
This is the last step before the terracotta forms can be baked in the kiln.
Terracotta: Process (2017)Dastkari Haat Samiti
Once the utensils are sunned, they are ready to be fired.
Firing in the kiln
After the utensils and roof tiles are sunned, the potter prepares a furnace to fire the utensils and roof tiles. The furnace is fuelled with a combination of rice husk, cow dung and small pieces of wood.
Terracotta: Process (2017)Dastkari Haat Samiti
The furnace is brought to a temperature of 800 Celsius, and is kept alive for five to six hours.
Terracotta: Process (2017)Dastkari Haat Samiti
The clay articles are put in the furnace and are completely covered.
Terracotta: Process (2017)Dastkari Haat Samiti
The furnace is kept alive for five or six hours, and can sometimes extend to twelve hours in the months of winter.
Terracotta: Process (2017)Dastkari Haat Samiti
After some hours, openings are made below to ensure airing.
Terracotta: Process (2017)Dastkari Haat Samiti
The furnace is then allowed to cool for twelve hours, before the fired terracotta products are taken out.
Terracotta: Process (2017) by Manbodh RanaDastkari Haat Samiti
The basic form of the tiles is made on the wheel and kept in the sun for the clay to partially dry and tighten.
Terracotta: Products (2017) by Manbodh RanaDastkari Haat Samiti
Decorative animal figures, made by hand, are then attached to some of the tiles.
Terracotta: Process (2017)Dastkari Haat Samiti
The steps involved in production are fairly tedious and time consuming, but the craftsmen consider it as an act of duty, to use their skills as a service to their society.
Terracotta: People and community (2017)Dastkari Haat Samiti
The craftsmen’s wares have a market locally in the village.
Terracotta: Process (2017)Dastkari Haat Samiti
Additionally, they are sold in exhibitions and bazaars held in towns and cities.
Terracotta: People and community (2017)Dastkari Haat Samiti
Manbodh Rana, a master craftsman, explains the historical importance of this clay toy.
Terracotta: Process (2017) by Manbodh RanaDastkari Haat Samiti
Potter Manbodh Rana shares the history of this art form in his village.
Terracotta: Products (2017) by Manbodh RanaDastkari Haat Samiti
Read more about the craft of Barapali terracottas here:
- Training and Workshops
- The Products
- Crafts Map
Text: Jaya Jaitly
Photography: Chirodeep Chaudhuri
Artisans: Manbodh Rana and fellow potters
Ground Facilitator: Ankit Kumar
Documentary Video: Ankit Kumar
Curation: Gunjan Tripathi
You are all set!
Your first Culture Weekly will arrive this week.