Daily Herald Photograph: Testing radio components Daily Herald Photograph: Testing radio components (1935-06-24) by White, GordonNational Science and Media Museum
Tinkering with radios was a niche hobby at the end of the First World War. But by 1939, around 86.5% of British households owned their own radio and regularly tuned in to news and entertainment.
Daily Herald Photograph: Testing condensers for radio sets Daily Herald Photograph: Testing condensers for radio sets (1932-04-20) by Marshall, BishopNational Science and Media Museum
Demand required technical innovation, mass-production techniques, and creative approaches to marketing. Key technologies remained under patent until the 1930s, but specialist companies challenged the dominance of industry giants by developing high quality components and brands.
Innovative marketing
The Birmingham-based Telsen Company took creative approaches to marketing aimed at home constructors. The Telsen Radiomag, available for just 6d, provided blueprints for the latest radio circuits built with Telsen components—like these Telsen Mansbridge Condensers.
Daily Herald Photograph: Workers with Telsen Mansbridge condensersNational Science and Media Museum
Components for home constructors
Also called a tuning capacitor, the condenser sets the resonance frequency of the radio circuit, enabling listeners to ‘tune-in’. These men are using paraffin wax to seal condensers—necessary for guaranteeing ‘years of service’ as part of a genuine ‘All-Telsen’ radio circuit.
Daily Herald Photograph: Soldering Aerial Coils at Telsen Radio WorksNational Science and Media Museum
And this woman is soldering connections onto a Telsen Aerial Coil, an essential component for receiving radio signals.
Daily Herald Photograph: Making transformers for radiosNational Science and Media Museum
Ferranti Technologies
Lancashire-based Ferranti Technologies made their name in radio with parts like the AF3 transformer that this woman is making. Using innovative manufacture techniques, they provided a reliable and less expensive alternative to the industry leader—the Marconi ‘Ideal’ transformer.
Daily Herald Photograph: Testing transformersNational Science and Media Museum
To ensure quality, all transformers were tested before leaving the factory. This woman is using a rotary turntable at the Ferranti Works in Hollinwood to test completed transformers.
Daily Herald Photograph: Testing condensers for radio setsNational Science and Media Museum
By 1927, Ferranti had expanded its range of radio components, providing home constructors with everything they needed to build their own radio sets—like the variable condenser this woman is testing. Ferranti even sold complete build-at-home kits with instructions for novices!
Consumer culture
Not everyone who wanted a radio wanted to build their own. With regular news and entertainment on offer from the newly formed BBC, there was plenty of incentive to invest! By the late 1920s, a complete ‘valve radio’ could be purchased starting at £15. But keeping even a top-end set in working condition required regular investments in consumables, like batteries and valves. By 1937 the average UK household spent £2 18s on radio equipment annually—about 0.8% of total consumer expenditure.
Daily Herald Photograph: Making wireless celluloid batteriesNational Science and Media Museum
Power problem?
Just 2/3 of British homes had access to electricity by the end of the 1930s, making batteries important consumables. At this wireless celluloid battery shop in Clifton Junction, workers are sealing, finishing, and testing ‘unspillable’ batteries to make sure they don’t leak.
Daily Herald Photograph: Making valves at Ferranti WorksNational Science and Media Museum
Thermionic valves
Valves were key components in radio circuits capable of detecting and amplifying a range of radio frequencies, often at a considerable distance from the source. This woman is deftly assembling valve filaments at the Ferranti Works in Hollinwood, Lancashire.
Daily Herald Photograph: Making valves at Ferranti WorksNational Science and Media Museum
Valves, also known as vacuum tubes, were delicate and required regular replacement. Resembling a lightbulb, the vacuum surrounding the filament was essential for controlling the flow of electric current through the radio circuit. This worker is exhausting and sealing each unit.
Daily Herald Photograph: Cossor Radio WorksNational Science and Media Museum
The most common issue was trapped gas molecules ‘poisoning’ the cathode, causing valve failure. At F. Cossor Works, electric furnaces heated metal valve components to 1500°F in an atmosphere of hydrogen to minimize the risk.
Whether assembled at F. Cossor Works or here, at the Ferranti Works in Hollinwood, each valve unit was tested before finally being ready for consumers.
Patents, valves and innovations
Daily Herald Photograph: Cossor Radio WorksNational Science and Media Museum
The increasingly specialised nature of valves and radio circuits gave companies that could supply both an edge. Initially a leading valve producer, by 1938 F. Cossor was the UK’s 3rd largest supplier of radio sets. This woman is soldering a transformer for a Cossor set.
The key technologies for building complete radio sets remained under patent in the UK until the early 1930s. This meant manufacturers had to acquire a licence that cost 12s 6d per ‘valve-holder’ for each radio they sold! This idiosyncrasy of the patent terms drove valve manufacturers to innovate. They designed complex valves that reduced the number needed in a radio circuit, resulting in overall reductions in the prices of complete radio sets.
Daily Herald Photograph: Component assembling room at the Ferranti Radio WorksNational Science and Media Museum
Why were women at the front lines of radio manufacturing?
The pace of technical and design changes during the 1920s and 30s meant that there was little advantage in building up large product stocks. As radio sales were seasonal, firms relied on labour-intensive techniques suitable for un- and semi-skilled labourers.
Focus on design
By the 1930s, consumers took for granted the technical performance of radios. Style became a chief selling point and manufacturers invested in distinctive designs that made their brand instantly recognisable, like the Philco ‘People’s Sets’ being produced at this factory.
Daily Herald Photograph: Component assembling room at the Ferranti Radio WorksNational Science and Media Museum
Precarious labour
Almost 60% of manufacturing jobs were held by women who could be laid off during the slow season—like these women, assembling complete sets at the Ferranti Radio Works in Moston.
All images are from the Science Museum Group collection. Copyright Mirrorpix, Hulton Archive/Getty Images, and TopFoto.