Dastkari Haat Samiti
Dastkari Haat Samiti
Fashioning Moonj Grass into Ropes
Known for its natural quality, a charpai is created by combining weaving and carpentry skills of a craftsman. A rectangular structure supported by four legs is filled with designer weave patterns of natural rope. Moonj is a locally grown grass which serves as the raw material for the traditional charpai. Craftsmen cut and soak moonj sticks for 2-3 days to extract natural fiber. They are then twisted by hand to form a rope and then dried in the sun before being used for weaving a charpai. In today’s time, due to changing demands, the charpai's in Punhana are also woven in vibrant and colourful resham ropes or baan.
Charpai Making in Haryana: Raw material for Punhana charpai (2019)Dastkari Haat Samiti
Traditional Punhana charpais are made in locally grown moonj grass.
Fiber is extracted from the plant, dried under the sun and then twisted by hand to form a baan or rope.
Charpai Making in Haryana: Raw material for Punhana charpai (2019)Dastkari Haat Samiti
Master craftsman, Shamsher Khan (45), collecting the locally grown moonj grass, a raw material for traditional charpais.
He has been making the charpais for 22 years and has been working on creating new designs using colourful resham baan or rope for the last 14 years.
Charpai Making in Haryana: Village life- social (2019)Dastkari Haat Samiti
Charpai, the environment friendly seating or sleeping beds have long been a part Indian culture.
Charpai Making in Haryana: Making of Punhana Charpoy (2019)Dastkari Haat Samiti
In Punhana, they were originally made by fibers of locally grown Moonj grass, twisted through hand to form ropes used for weaving on the wooden frame.
Charpai Making in Haryana: Making of Punhana charpai (2019)Dastkari Haat Samiti
Master craftsmen of Punhana have given a new definition to Punhana charpais. They have been weaving colourful charpais in different designs, using natural resham baan or rope which is procured from Gujarat.
First, Purai or vertical weaving is done and then Lehar or horizontal filling is done to create a charpai design.
Charpai Making in Haryana: Making of Punhana charpai (2019)Dastkari Haat Samiti
To get the desired results, craftsmen create a rough sketch of the design which they intend to make on a charpai before they begin the work.
Charpai Making in Haryana: Making of Punhana charpai (2019)Dastkari Haat Samiti
A rough sketch of the charpai is laid down by a craftsman before he begins making the actual frame.
Shaping the Frame Using Wood
Master craftsmen, Shamsher Khan (45) and Mahmood Khan (41) have been creating charpais for the last 22 years. Having learnt the skill from their parents, Shamsher, is a weaving expert while Mahmood is an expert carpenter. The craftsmen use locally grown hard wood of Sal tree for creating the rectangular frame of the charpai and softer wood obtained from Babool or Shesham trees for the paya or the leg. This soft wood is easy to carve in intricate designs using basic tools like a hammer and a chisel, known as hathora and cheni, respectively.
Charpai Making in Haryana: Making of Punhana Charpoy (2019)Dastkari Haat Samiti
Insaaf, a young craftsman getting trained to give perfect form to the legs or paya of the charpai using a lathe machine.
Charpai Making in Haryana: Making of Punhana charpai (2019)Dastkari Haat Samiti
Depending upon the demand and the season, he is able to make 16- 18 legs or payas in a day.
Charpai Making in Haryana: Making of Punhana charpai (2019)Dastkari Haat Samiti
Master craftsman, Mahmood Khan (41), working with Wasim, a young craftsman, in his workshop.
He imparts his skills and guides Wasim on making the legs or payas of a charpai using a lathe machine.
Charpai Making in Haryana: Making of Punhana charpai (2019)Dastkari Haat Samiti
The Charpai frame is made of hard Sal tree wood and legs or payas are made in soft babool or sheesham wood.
Charpai Making in Haryana: Making of Punhana charpai (2019)Dastkari Haat Samiti
Soft babool or sheesham wood is used because it can be easily carved in intricate designs, using a hammer and a chisel, known as hathora and cheni.
Charpai Making in Haryana: Making of Punhana charpai (2019)Dastkari Haat Samiti
Once the leg or the paya of a charpai gets its shape on a lathe machine, it is sent for hand carving.
The craftsmen create various designs on the legs which are mainly inspired by designs on minarets of mosques.
Sohail (14), after his school, comes to the charpai workshop in Punhana to learn the skill of wood carving.
Charpai Making in Haryana: Making of Punhana charpai (2019)Dastkari Haat Samiti
The soft Babool and Shesham wood makes it easy for the craftsman to carve detailed designs on the leg or the payas of a charpai using simple tools like a hammer and a chisel, known as hathora and cheni.
Charpai Making in Haryana: Making of Punhana charpai (2019)Dastkari Haat Samiti
A Dome is considered auspicious as it represents perfection and eternity.
The craftsmen take inspiration from the domes of mosques to make the top structure of the leg or paya of a charpai.
Charpai Making in Haryana: Making of Punhana charpai (2019)Dastkari Haat Samiti
Handcrafted, payas or charpai's legs are kept ready in the workshop.
They will be further finished and coated in varnish to secure the wood. Based on demand, they can be coated in colour to suite specific customer requirements.
Charpai Making in Haryana: Making of Punhana charpai (2019)Dastkari Haat Samiti
Converting a block of wood into a masterpiece takes a lot of skill and labour.
Handcrafted legs or payas are kept ready in the workshop waiting to take the form a charpai.
Weaving the charpai
A rough sketch of the charpai is laid down by a craftsman before he begins making the actual frame. Once the frame is ready, it is first filled in vertically using white or neutral colour rope and then horizontally or diagonally in colourful rope(s) through basic handmade tools to create designs. These designs are inspired from either nature or the local architecture of mosques and other monuments.
Charpai Making in Haryana: Making of Punhana charpai (2019)Dastkari Haat Samiti
Everything about Punhana charpais is handcrafted. The wooden tools, Panji and Killi, which help in weaving the charpai, are also made by the craftsmen.
Panji is used for aligning the baan and Killi is used to hold the colourful resham baan to create a design on a charpai.
Charpai Making in Haryana: Making of Punhana charpai (2019)Dastkari Haat Samiti
The craftsmen fix the colourful baan over white baan using Killi, a wooden handmade tool which helps in weaving a pattern on the charpai.
First, Purai or vertical weaving is done and then Lehar or horizontal filling is done to form a design.
Charpai Making in Haryana: A woman charpai weaver (2019)Dastkari Haat Samiti
The craftsman first undertake Purai or vertical weaving and then Lehar or horizontal filling of the resham baan to create unique designs on the charpai.
They use killi, a wooden tool to fix the baan on both sides.
Charpai Making in Haryana: A woman charpai weaver (2019)Dastkari Haat Samiti
Anguri (51), the only women weaver of Punhana charpais, immersed in giving shape to her creative designs using resham baan.
She learnt weaving traditional moonj charpais from her father during her childhood.
Charpai Making in Haryana: A woman charpai weaver (2019)Dastkari Haat Samiti
Charpai Making in Haryana: A woman charpai weaver (2019)Dastkari Haat Samiti
While other women of the village make home decoration items, Anguri has a passion for weaving.
Charpai Making in Haryana: Village life- social (2019)Dastkari Haat Samiti
People at Punhana believe in recycling and keeping the environment clean.
A traditional modha or a seating stool is made using in moonj grass and recycled tyres
Charpai Making in Haryana: Punhana charpai (2019) by UnknownDastkari Haat Samiti
Read more about charpai here:
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Text: Anupriya
Photography: Chirodeep Chaudhuri and Jaya Jaitly
Artisans: Shamsher Singh
Ground Facilitator: Anupriya
Documentary Video: Chirodeep Chaudhuri
Curation: Ruchira Verma