Taming the Wool

The process of transforming sheep and goat hair to shawl weaving yarns

Dastkari Haat Samiti

Dastkari Haat Samiti

Kullu Shawl Weaving: Process (2018-03-27)Dastkari Haat Samiti

The lifestyle and the skill of artisans combine to provide a strong incentive for the people of Kullu to cater to the increasing demand for their woven shawls. It results in the care and love for goats and sheep for the wool, and the establishment of many agencies dealing in different varieties of wool.

Kullu Shawl Weaving: Product (2018-03-27)Dastkari Haat Samiti

Today, Kullu has the largest Angora farm in Asia along with a merino wool plant.

There are in fact many Angora (rabbit) farms in the Kullu area consisting of a variety of domestic rabbits. Their long soft wool is blended and spun with merino wool to give an extra soft finish.

Merino comes from Australian sheep wool, considered best for weaving woolen items that need weight and drape to provide both warmth and style.

Kullu Shawl Weaving: Culture (2018-03-28)Dastkari Haat Samiti

Local sheep wool is also used for knitting sweater, socks, gloves and caps for the local market.

Kullu Shawl Weaving: Culture (2018-03-28)Dastkari Haat Samiti

A young boy tends to the flock of long-haired goats and fleecy sheep that provide the Kullu shawl weaver precious raw material to weave.

Sozni Embroidery: Masterpiece shawl with Kani Sozni embroidery (2017-09) by Ghulam Hasan BeighDastkari Haat Samiti

Kullu also has facilties for shearing of pashmina goats for fine wool, apart from natural coarser varieties for weaving pattus (a narrow strip of woolen fabric woven on a narrower loom) and lois (large shawls that can also serve as blankets) for winter use.

Kullu Shawl Weaving: Product (2018-03-28)Dastkari Haat Samiti

Pashmina goats are found in the Ladakh region since the goat could only be found at high altitudes with low temperatures.

The goat’s wool customarily went to Kashmir to be spun and woven into the world-renowned pashmina or ‘cashmere’ shawls. Now, pashmina is also woven in Uttarakhand, Himachal Pradesh, and minimally even in Varanasi and Nepal.

Kullu Shawl Weaving: Process (2018-03-28)Dastkari Haat Samiti

Wool Processing

Wool processing begins with its cleaning. The purity of the wool ensures a finely woven shawl in which the patterns and designs are merely an additional embellishment. Weavers are careful to clean the wool carefully through hand beating and mechanized processes so that all the dust and rough fibres are removed. 

Kullu Shawl Weaving: Process (2018-03-28)Dastkari Haat Samiti

The bundles of raw wool are put through a cleaning machine to remove the bulky impurities in the first stage. Workers are well protected with masks.

Kullu Shawl Weaving: Process (2018-03-28)Dastkari Haat Samiti

The process of cleaning raw wool is important as the worker has to ensure no living bacteria remains.

Kullu Shawl Weaving: Process (2018-03-28)Dastkari Haat Samiti

Lumps of fleece are further beaten with wooden sticks to clear out the dust that collects on the sheep or goat.

Kullu Shawl Weaving: Process (2018-03-29)Dastkari Haat Samiti

Once the wool is cleaned, it is passed through a carding machine. Watch how lumps of cleaned wool are transformed and collected in balls of fine fleece with the help of this machine.

Kullu Shawl Weaving: Process (2018-03-28)Dastkari Haat Samiti

The fleece looks almost translucent as it emerges from the cleaning machine.

The fleece looks almost translucent as it emerges from the cleaning machine.

Kullu Shawl Weaving: Process (2018-03-28)Dastkari Haat Samiti

A karigar sits on the other side of the machine and rolls the fleece into balls. They will later be spun into yarns.

Kullu Shawl Weaving: Process (2018-04-05)Dastkari Haat Samiti

Watch how the cleaned fleece is drawn out of the machine in strands and rolled into balls.

Kullu Shawl Weaving: Product (2018-03-28)Dastkari Haat Samiti

Natural yarns that retain their original colours of a range of browns, greys and cream, are considered suitable for an urban clientele.

Kullu Shawl Weaving: Process (2018-03-28)Dastkari Haat Samiti

Spinning the yarn

An elderly spinner derives joy from spinning all day wherever he may be. He walks, talks, sits and stands while spinning yarn. 

Kullu Shawl Weaving: Process (2018-04-11)Dastkari Haat Samiti

The man enjoys spinning in the sunshine on a rooftop, with the Himalayas behind him, looking like a musician playing a string instrument.

Kullu Shawl Weaving: Process (2018-03-28)Dastkari Haat Samiti

Hand spindles are better if the spinner wants to be mobile. Here, a Kullu woman spins un-dyed wool.

Kullu Shawl Weaving: Process (2018-03-27)Dastkari Haat Samiti

A spot of sunshine and a vast landscape make for a peaceful setting for an older and younger woman to carry on their hand spinning.

Kullu Shawl Weaving: Process (2018-03-28)Dastkari Haat Samiti

Craftsman Om Prakash Malhotra spins yarn in his personal work room using his antique loom in Kullu, Himachal Pradesh.

Kullu Shawl Weaving: Process (2018-03-27)Dastkari Haat Samiti

Younger workers have moved from tradition to innovation. They convert old bicycles into spinning wheels.

Younger workers have moved from tradition to innovation. They convert old bicycles into spinning wheels.

Kullu Shawl Weaving: Process (2018-03-28)Dastkari Haat Samiti

Technological advancements in yarn making

Mechanised yarn making centres have now also been set up in Kullu.

Kullu Shawl Weaving: Process (2018-03-28)Dastkari Haat Samiti

Needless to say, the mechanisation has made the process of plying, twisting, and winding the local yarn for weavers much faster and efficient. Though the charm of the hand-spun is yet to be beaten.

Kullu Shawl Weaving: Product (2018-03-28)Dastkari Haat Samiti

Credits: Story

Text: Jaya Jaitly, Charu Verma
Photography: Chirodeep Chaudhuri, Charu Verma
Artisans: Narotam Ram, Om Prakash Malhotra
Ground Facilitator: Charu Verma
Documentary Video: Chirodeep Chaudhuri
Curation: Ruchira Verma

Credits: All media
The story featured may in some cases have been created by an independent third party and may not always represent the views of the institutions, listed below, who have supplied the content.
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