How to Dye Yarn for Kotpad Weaving

A look at the treatment and dyeing process of the yarn used in Kotpad weaving.

Dastkari Haat Samiti

Dastkari Haat Samiti

Kotpad: Dyeing (2017)Dastkari Haat Samiti

Sorting the yarn

Kotpad cottons are woven in the tribal regions of southern Odisha and Chhattisgarh, by the Mirgan community. The relative isolation of the tribal communities kept the craft of textile dyeing and weaving in Kotpad true to its traditional moorings. The natural process of Kotpad weaving is anchored in its tedious and painstaking yarn and dye preparation. These are carried out by women, while men do the weaving.

Kotpad Textiles: Dyeing (2017)Dastkari Haat Samiti

In preparing the yarn to weave a piece of cloth in Kotpad, hanks of yarn have to be sorted and prepared to soak the dye stuff suitably and then stretched on the loom for convenient weaving.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

Kotpad weavers dye their yarn between the winter months of November and March, when the monsoons are over and the sun’s rays are strong but not overwhelming.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

Every part of the work involved in weaving in Indian textiles requires considerable care and effort.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

In many crafts, ‘handwork’ involves the use of the legs, feet or toes as well. Here, the woman weaver sorts the yarn before dyeing.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

Details of how the fine yarn is sorted before dyeing.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

All the stages of yarn and dye preparation are done manually by the women.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

First wash and starch application

Once the yarn is sorted, it is washed and starched. After applying the starch on the yarns, the bundle is pressed by the foot to ensure the overall mix of starch.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

The yarn is first washed in water. It is soaked for a day and then boiled in the dye solution.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

The yarn is soaked and dipped.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

It is then squeezed and taken out of the vessel.

Kotpad Textiles: Dyeing (2017)Dastkari Haat Samiti

After applying the starch on the yarns, the bundle is pressed by the foot to ensure the overall mix of starch.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

Water has to be squeezed out from the yarn carefully so that it is not still damp when being dyed.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

When put out to dry, the yarn has to be sorted again so that they do not dry in a tangled state.

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Detail of washed yarn being put out to dry. Made of pure organic cotton, the natural cream colour is retained in much of the final fabric.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

Treating the yarn using castor oil

Once the yarn is washed and starched it is then treated with castor oil. Treating the yarn with castor oil before dyeing it in a colour solution helps bind the colour better. 

Kotpad: Dyeing (2017)Dastkari Haat Samiti

The yarn is then processed in castor oil.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

It is dipped in the castor oil solution.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

Adequate clean water is required to ensure the dyes are absorbed uniformly and with full strength.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

Application of cow dung

The next step in the treatment of yarn before it can be dyed is the application of cow dung. Cow dung is used as a bleaching agent which ensures that the dye is absorbed well and ensures proper dyeing. 

Kotpad: Dyeing (2017)Dastkari Haat Samiti

Kotpad can be immediately recognised by its dramatic simplicity and use of unbleached yarn along with the deep range of reds obtained from the roots of the aal plant, or Indian madder.

Kotpad Textiles: Dyeing (2017)Dastkari Haat Samiti

A women artisan ensuring the complete spread of cow dung application on the yarn. This is done to bleach the yarn, and ensure proper dyeing.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

Cow dung is used by many craftspeople across india as a bleaching or anti-bacterial agent, since the dyestuffs are natural.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

Cow dung is used as a bleaching agent which ensures that the dye is absorbed well.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

Any work involving treatment with cow dung is done outside.

The yarn treated with it is also left out in the open to dry.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

The woman from the community hangs the dung-treated yarn on a thick wooden rod to dry.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

Washing the yarn with wood ash

Once the hanks of yarns are dry, they are washed with ash water. Wood ash serves as a sizing agent in dyeing when mixed with the water with which the yarn is washed.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

Woman holding wood ash to be mixed with the water.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

Wood ash which serves as a sizing agent in dyeing, is mixed with the water with which the yarn is washed.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

Hanks of yarn are washed with ash water after it is dried.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

A woman from the weavers’ community carries dyed yarn to the common water body for the final washing process.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

The treated yarn is being washed in a local pond where children enjoy a swim.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

The yarn has to be swished around in the water until it is clear of all extraneous materials.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

It is clearly a tedious process to clean yarn, as a considerable amount of labour is required.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

Dyeing process

The best time for dyeing is in the months November-March. The dye solution is made of a powder of 'aal' along with castor oil and water. The yarn is soaked in this for a day and then boiled in the same solution. The different shades of red, maroon and brown produced depend on the strength of the solution and the age of the 'aal' used.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

Here are some leaves of the aal plant (Morinda citrifolia). The roots of the aal tree are dried, crushed and ground into powder to make the deep red madder red colour.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

The dried ground powder made into a colouring agent.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

The dye solution is made by mixing the aal root powder with castor oil and boiled together in water.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

Once the solution of powder and castor oil is suitably boiled, the dye is ready.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

The dye is well mixed by hand when it cools.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

The yarn is ready to be dipped in the dye solution.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

The dyed yarn is squeezed before being hung out to dry again.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

The yarn will turn red as it dries.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

Raw materials

Kotpad is identified with its rich vegetable dyed reds, browns, and blacks with motifs that come from another way of life. Natural materials like roots of the aal tree, harda, iron sulphate and ferrous sulphate ores are used to make and strengthen the dyes. Different shades of red, maroon and brown are produced depending on the strength of the colour solution and the age of the aal root used.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

Roots of the aal tree (Morinda citrifolia) are used for the dye to obtain the deep red madder colour.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

Harda, or Hirala (Terminalia chebula), commonly known as myrobalan, is a dried fruit which is used to dye the fabric in a coffee brown colour.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

Iron sulphate, kumar patthar as it is locally known, is ground and used to dye the yarn black.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

Locally called as hira kashi, this is ferrous sulphate ore used by Kotpad dyers to enhance the strength of the dye.

Kotpad: Dyeing (2017)Dastkari Haat Samiti

The end result is the different shades of red, maroon and brown produced on the yarn.

Kotpad: Products (2017) by Gobardhan PanikaDastkari Haat Samiti

Read more about Kotpad textiles here:

- Environment
- Weaving Process

Range of Motifs
Credits: Story

Text: Jaya Jaitly
Photography: Chirodeep Chaudhuri
Artisans: Gobardhan Panika and the community
Ground Facilitator: Ankit Kumar
Documentary Video: Ankit Kumar
Curation: Aradhana Nagpal

Credits: All media
The story featured may in some cases have been created by an independent third party and may not always represent the views of the institutions, listed below, who have supplied the content.
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